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FABRIC 

From: Hare Krsna dasi (Brunswick, Maine - USA) Hare.Krsna.dasi@bbt.se
Sent: 10 June 1999 00:17
Subject: From Flax to Linen -- Handwoven Magazine

[Text 2387496 from COM]

[An article from "Handwoven" magazine, March/April 1997. You can order this magazine and others from The Mannings Handweaving School and Supply Center catalog.]

http://www.the-mannings.com/pages/catbmag.htm 

article:

http://www.geocities.com/Area51/Hollow/7231/flaxlinen.html 


FROM FLAX TO LINEN

Although some 200 kinds of flax grow in the wild, flax grown for fiber is *Linuim usitatissimum* (Latin for "the most useful flax"). This species has been cultivated for centuries, and the processes for converting its fibers into yarn are nearly as old.

THE FLAX PLANT
The textile fibers (called bast fibers) produced by the flax plant grow the entire length of the stem as part of the phloem tissue, which conducts sugars and other nutrients to all parts of the plant. Flax in one of several plants (hemp and ramie are two others {HKDD: Is nettle also in this category?}) that produce bast fibers for textiles. In flax, the fibers arranged in bundles of ten to forty individual fibers around a woody core, held together in a band by pectinous substances and covered by an outer layer called the epidermis. Like other bast-producing plants, flax must undergo several processes to extract the fiber and prepare it for spinning.

When mature and ready for harvesting, flax plants are about 39 inches tall {1 meter}. Plants intended for fiber are never cut but always *pulled* from the ground to preserve the full length of fiber. The pulled stems are laid on the ground or bundled and stacked to dry.

If seeds are to be harvested, they are removed after drying by threshing (beating) or pressing the tips of the stems through a coarse metal comb (RIPPLING) to remove the seed capsules.

RETTING
Retting is the process of dissolving the pectins that bind the fiber bundles by the actions of molds and bacteria. The process must be carefully monitored and stopped before the pectins that cement together the individual fibers of the bundles are dissolved. Flax is retted either by keeping the stems moist with dew and rain or by immersing them in water.

In dew retting, the harvested stems are laid out on grass in thin, uniform layers. Dew, rainfall, and occasional sprinkling when necessary keep the stems moist enough for molds to grow and dissolve the pectins binding the fiber bundles. The process usually takes two to four weeks, during which time the stems will be turned one or more times. Dew-retted flax is usually brown-gray in color.

Alternatively, flax can be retted in standing or slowly running water. The bacterial decomposition that occurs during water retting produces an unpleasant odor, and the time needed for complete retting depends on the temperature of the water: it takes three to five days in a tank held at 86 degrees to 95 degrees Farenheit. Water-retted flax is pale gold in color.

After retting, the pectins should have been dissolved, leaving the entire flax stem largely intact. The stems are dried and then subjected to mechanical processes - breaking, scutching, and hackling - that separate the fibers from the woody stem material. These procedures were developed when flax was processed by hand. Although machines now replicate these processes, textiles craftspersons still use the hand methods to prepare their own flax for spinning and weaving.

BREAKING
The dried flax stems are crush, bent, or crimped to break up the inner woody core (also called boon), leaving the long, flexible fibers intact. During the process, some of the boon separates and falls away from the fiber.

The moisture content of the flax is important at this stage: too much moisture makes it difficult to break up the woody core effectively, while too little increases the proportion of valuable fiber wasted.

SCUTCHING (OR SWINGLING)
After breaking, most of the boon still adheres to the fiber. Scutching gently scrapes away as much of the clinging boon as possible without damaging the fiber. Scutching by hand uses a blunt wooden blade to scrape the fibers as they hang against a wooden board. Scutching tow, consisting of boon and short flax fibers, falls to the ground. *Depending on its quality, waste fiber is used for making paper or chipboard.*

HACKLING
The bundles of fiber are then drawn over hackles, combs consisting of several rows of long metal tines that remove the last remaining pieces of boon and align the long line of fibers in preparation for spinning. The waste is mostly short lengths of flax called TOW. This is spun separately into tow yarns, which are softer than LINE yarns, but not as strong or lustrous.

PREPARATION FOR HANDSPINNING
Finally, the hackled flax is arranged on a DISTAFF for handspinning. The distaff allows the spinner to maintain order in the bundle of very long fibers and to stop and resume spinning with a minimum of disruption 

FURTHER READING

Baines, Patricia. *Linen: Hand Spinning and Weaving.* London: Batsford, 1989.

Heinrich, Linda. *The Magic of Linen: Flax Seed to Woven Cloth.* Victoria, British Columbia: Orca, 1992.

Hochberg, Bette. *Fibre Facts.* Santa Crus, California: Bette Hochberg, 1981.

*The Weaver's Journal* Fall 1982, 7 (2): Issue 26.

From: Nistula (das) ACBSP (Sri Pundarik Dham - Bangladesh) Nistula.ACBSP@bbt.se 
Sent: 11 June 1999 12:58
Subject: Re: From Flax to Linen

[Text 2397156 from COM]

Hare Krsna Dasi,

I didn't get the pictures attached to those wonderful excerpts on flax linen, even in Alaska, simply amazing. Bengal is/was home to a lot of jute, which I believe is related to flax, and what they call 'the golden fibre' (almost exclusively retted in water, and ya, what a stink). Jute cloth, saris and dhoties have a unique 'sheen' to them like satin or silk, I also believe that jute is considered 'pure' for puja and such, many namaboli chaddars were made from it in India. Unfortunately the jute production is rapidly dying out due to replacement by modern alternatives. Cloth manufacture is all but completely lost.

We did grow a few crops of jute at Pundarik Dham a few years ago, even small crops give a lot of fibre. we used most of it for rope, twine, etc. (for the cows, and other things) and have no facilities for processing or weaving it (for sacking or clothing). It's strong. The long stems (our's were over 7' tall) if kept in-tact are also great for making beautiful looking siding for houses, sheds or such-like. The villagers apply gobar to the jute sticks, lean them against a wall to dry, and then for cooking, very handy and easier to store/handle/burn than just the paddies...

If you've still got the pictures around, please send them to dabcgp@spnetctg.com, nothing attached ever transcends com it seems.

ys, nistula dasa

From: Hare Krsna dasi (Brunswick, Maine - USA) Hare.Krsna.dasi@bbt.se 
Sent: 21 July 1999 19:03
Subject: Plant dyes for fabric

[Text 2494906 from COM]

Can anyone give me information on the process of extracting dye from plant material, and if it requires any stabilization or anything. I guess that each plant has different characteristics, but maybe there are some general principles?
 
Are there any easy ways of identifying plants which have dye properties? Being here in Mauritius, I would imagine that many of the books available on the market, would not necessarily cover plants here, and I am not aware if there are any local plants identified for this purpose. I guess we could grow foreign varieties though.
 
Any suggestions?
 
Thanks
 
YS Samba das

When Mrs. Garland gave her herb presentation, she pointed out many plants which create good dyes. Eventually she revealed that most plants with yellow flowers will make some type of yellow or gold pigment for dyeing fabric (or basket materials -- she had woven her own baskets using some dyed pieces).

Many green plants are a good source of green.

The difficult colors are reds and blues -- which is why woad (for red) and indigo (for blue) became such important crops for a certain period -- and why in Western culture, only royalty wore blue for a long period of history.

She explained that she was fermenting a batch of lichen (a pale green moss that grows on rocks) in an attempt to obtain a pink dye, after having read about the process.

She also pointed out to Rohita and Phalguna a certain shelf fungus and said they could process it to produce saffron-colored dye -- but she may have been joking with them, I'm not sure.

One thing I would say is that if you are interested in plant dyes, it might still be worthwhile to get ahold of a book on plant-based dyes. Just learning the principles, you could experiment and apply them to what you have locally.

Another very important point is to make full use of local people who have knowledge. When Phalguna asked about developing a curriculum centered around using plants for self-sufficiency, Mrs. Garland emphasized the importance of finding local people from indigenous groups in the area where you are and going to them for knowledge. She said often the elderly people have this knowledge, but no one is interested. They are delighted when someone comes and speaks to them with respect and is enthusiastic to learn what they have to share.

We were very lucky that my son happened to come in contact with Mrs. Garland, who grew up without electricity in a remote community in northern Maine, and who also has Micmac Indian ancestors -- so she has a range of self-sufficiency skills, which she has added to over the years by her study of ethno-botany (the study of how plants are used in different cultures).

But, there are thousands of talented people around the world. Krsna has given them a wealth of knowledge, and when we approach them with our questions, it opens up preaching opportunities.

your servant,

Hare Krsna dasi

From: Nistula (das) ACBSP (Sri Pundarik Dham - Bangladesh) Nistula.ACBSP@bbt.se 
Sent: 22 July 1999 17:21
Subject: Re: Plant dyes for fabric

[Text 2497306 from COM]

Can anyone give me information on the process of extracting dye from plant material, and if it requires any stabilization or anything.

Another very important point is to make full use of local people.

As no one seems to be contributing much on this subject, other than that sage advice from Hare Krsna Dasi, I'll just add my very rudimentary experiences. We've only done some very simple vegetable dying here at Pundarik Dham. Mostly with cloth, but have also tried with Deity face painting (alpana), handmade paper, mud plaster, cane & mats, wood finishes, baskets, etc.

DYEING
Generally the process we've used (for cloth) is simply to boil the raw material with an equal amount of water (perhaps with a pinch of soda) for at least 30 minutes, strain it through a cloth and then add the cloth and boil while stirring gently, till the desired color is obtained, usually half an hour. For deeper colors the cloth may be dried and then dyed once or twice again. You'll need a plentiful supply of good, clean water, preferably running (like a stream).

MORDANTING
So far as stabilizing, fixing or mordanting is concerned, this is another art that can enhance or even alter the color according to what mordant agent is used and the properties of the raw dye material. We generally use alum (what Indian barbers use after shaving), as it's a natural product. Some other common mordants are copper sulphate, potassium dichromate or ferrous sulphate. We dissolve 1 part alum in 20 parts hot water till dissolved, add the cloth and boil for half an hour, while gently stirring. Then the cloth can be dried in the sun or just well-squeezed and dyed.

RAW MATERIALS
Can be almost anything, use local traditional knowledge as Hare Krsna Dasi suggests or just your imagination, almost any plant or mineral source can be used. You can be mix the raw materials to get new color combinations or dye the cloth in one and then another color. This is only a very small list of some of the raw materials that we have used (more or less successfully) and that I think you just might find in Mauritius (or at Indian shops):

LEAVES & PETALS:
Marigold petals = Mustard color
Mehendi (henna) leaves = Golden
Dahlia petals = Peach gold
Eucalyptus leaves = Deep gold/gray
Sheuli (coral jasmine) petals = Yellow
Elachi (cardamon) = Pink
Champa (frangipani) = Light olive green
Jhau (casuarina) leaves = Deep pink
Krishnachura (golmohur) petals = Light green
Cha (tea) leaves = Beige
Lemongrass = Light green
Tulsi leaves* = lime green
*Here we just used dried ones that had fallen on the ground for Deity's cloth.

SKIN & ROOTS:
Haldi (tumeric) roots = Yellow/golden
Piyaz (onion) skin/peel = Orange gold
Dalim (pomegranate) rind = Khaki
Manjit(madder) stems = rust/red

BARK & SAWDUST:
Arjun (?) bark = Mauve/pink
Kanthal (jackfruit) sawdust = Yellow ochre/light yellow
Babla (babul) bark = Beige
Goran (?) bark = Salmon pink
Sundari (mangrove) bark = Deep pink
Shilkorai (rain tree) = Old gold
Patabahar (croton) bark = Pink

FRUITS & SEEDS:
Latkan (annatto) seeds = Orange
Gaab (wild mangosteen) fruit = Gray/pink
Haritaki (myrobolan) fruit = Grey/gold
Supari (betel nut) = Deep pink

EXTRACTS:
Neel (indigo) leaf extract = Deep blue (deep green)
Khair (catechu) wood extract = Brown/maroon


BLOCK PRINTING (for saris, namabolis, etc.)
We've also experimented using wooden blocks (cut with designs) and a paste of the dye made with gum arabic (or tamarind seeds, etc.) for hand printing on plain or dyed cloth. There's also reverse printing, wax printing, tie-dyeing...., that we have not got into (yet).

Besides being an art, if not taken too seriously, can be fun. Always keep notes of what you used, did and got (attach a cloth sample) so you can reproduce if wanted.

ys, nistula dasa

From: Madhava Gosh (das) ACBSP (New Vrindavan - USA) Madhava.Gosh.ACBSP@bbt.se 
Sent: 22 July 1999 20:47
Subject: Re: Plant dyes for fabric

[Text 2497786 from COM]

You can be mix the raw materials to get new color combinations or dye the cloth in one and then another color. This is only a very small list of some of the raw materials that we have used (more or less successfully)

I am curious. Since saffron seems to be the color of renunciation, I would assume that the dye used to get the color is easily available in nature. Do you happen to know what the traditional source for that is?

From: Nistula (das) ACBSP (Sri Pundarik Dham - Bangladesh) Nistula.ACBSP@bbt.se 
Sent: 23 July 1999 02:49
Subject: Re: Plant dyes for fabric

[Text 2498286 from COM]

In India and here, the Gaudiya Math and ISKCON 'traditional' brahmacaries (those not swayed by all the new chemical sources) generally use a mineral source locally called "garo mati", literally "red-earth". It's an ochre colored very soft clay. I don't know exactly where it comes from, but is readily available in shops that sell kaviraj supplies and such items. A small piece is just tied into a cloth (to prevent loose pieces leaving spots), dissolved into a bucket of water (hot is best) and then the cloth is just stirred around as usual till the depth of color desired is achieved. Quite simple - even for brahmacharies. It gives a very soothing saffron (salmon?) color, very different from the bright oranges and golds increasingly prevalent. Of course the mineral can also give you very deep ochre shades if wanted (more earth - longer time). Does this answer your question at all?

I am curious. Since saffron seems to be the color of renunciation, I would assume that the dye used to get the color is easily available in nature. Do you happen to know what the traditional source for that is?

From: Samba (das) SDG (Mauritius) Samba.SDG@bbt.se 
Sent: 23 July 1999 04:53
Subject: Re: Plant dyes for fabric

[Text 2498415 from COM]

Dear Nisula prabhu.
Please accept my humble obeisances. All glories to Srila Prabhupada.

Thanks for that extensive information. It is really good of you to share it with us. I cant wait to get into it.

By the way, you wouldn't happen to know where alum originates would you?

Your Servant
Samba das

From: Nistula (das) ACBSP (Sri Pundarik Dham - Bangladesh) Nistula.ACBSP@bbt.se 
Sent: 23 July 1999 12:24
Subject: Re: Plant dyes for fabric

[Text 2499387 from COM]

Thanks for that extensive information. It is really good of you to share it with us. I cant wait to get into it.

Well, at least I kept someone awake while 'boring' thru it all... It was a rather long reply as you wrote from that wonderful little island paradise (that I have such fond memories of) and was thinking about those of us who do not live in the west, have visa cards or access to amazon.com, et. al. and therefore those nice lists of wonderful 'how-to' books are wasted on us poor souls.

By the way, you wouldn't happen to know where alum originates would you?

Sorry, not a clue...I suppose I could ask around - but being a patron member of Procrastinators Anonymous, please don't hold your breath.

Can anyone help with this, perhaps with some url listing mineral sources?

From: Madhava Gosh (das) ACBSP (New Vrindavan - USA) Madhava.Gosh.ACBSP@bbt.se 
Sent: 23 July 1999 13:28
Subject: Re: Plant dyes for fabric

[Text 2499570 from COM]

I am curious. Since saffron seems to be the color of renunciation, I would assume that the dye used to get the color is easily available in nature. Do you happen to know what the traditional source for that is?

Answers it exactly. A mined mineral that is readily available in India. Brings up, is this mineral available in America. To implement VAD here, it seems we wouldn't want to have to be dependent on importing from India. So the next question is, how to get that color easily here, or, more radically, if the color is not easily available, what color would earth friendly renunciates in the US use?

From: Rohita (Dasa) ACBSP (New Talavan MS - USA) talavan@com.org 
Sent: 23 July 1999 16:59
Subject: Re: Plant dyes for fabric

[Text 2500049 from COM]

Answers it exactly. A mined mineral that is readily available in India. Brings up, is this mineral available in America. To implement VAD here, it seems we wouldn't want to have to be dependent on importing from India. So the next question is, how to get that color easily here, or, more radically, if the color is not easily available, what color would earth friendly renunciates in the US use?

Comment:
We get a very nice ochre shade from using red clay from the local ponds. We use a different procedure that involves wetting the cloth then rubbing handfuls of wet clay into the cloth. Then letting it dry on the beach (while we do a little bathing). When dry it is shaken and then rinsed a few times. This colour lasts about two months if you do not hang it in the direct sun. Our sun bleaches everything, most Brown Swiss here are a light gray not a dark brown. Animals from the north that have been brought here may come as dark brown but after a few years about 2/3 turn to the gray version (not a slate gray but an almost white).

In the late 70's one devotee working with mahogany, collected shavings and sawdust put in a piece of cloth tie the ends and lowered it in to a container of very hot water and dyed his cloth a dark ochre. This colour lasts a little longer.

Both of the above are without using any mordant to fix the colours.

ys,
Rohita dasa
Coastal Mississippi

From: Nistula (das) ACBSP (Sri Pundarik Dham - Bangladesh) Nistula.ACBSP@bbt.se 
Sent: 24 July 1999 05:29
Subject: Re: Plant dyes for fabric

[Text 2501195 from COM]

To implement VAD here, it seems we wouldn't want to have to be dependent on importing from India. So the next question is, how to get that color easily here, or, more radically, if the color is not easily available, what color would earth friendly renunciates in the US use?

Rohita Prabhu's solutions sound great. Similarly, I prefer to avoid 'importing' the clay from India (even with it being relatively nearby), and have used some regional clays, wood shavings/sawdust and vegetable sources to get some hues that may not be the 'official' one, but at least a fair approximation and look OK. Sufficient to distinguish the brahmacharies from the householders. If these regional variations were practiced, we could learn to tell where visiting sanyasis and brahmacharies were from 'by the color of their cloth':-)

ys, nistula dasa

From: Rohita (Dasa) ACBSP (New Talavan MS - USA) talavan@com.org 
Sent: 24 July 1999 20:31
Subject: Re: Plant dyes for fabric

[Text 2502765 from COM]

Rohita Prabhu's solutions sound great. Similarly, I prefer to avoid 'importing' the clay from India (even with it being relatively nearby), and have used some regional clays, wood shavings/sawdust and vegetable sources to get some hues that may not be the 'official' one, but at least a fair approximation and look OK. Sufficient to distinguish the brahmacharies from the householders. If these regional variations were practiced, we could learn to tell where visiting sanyasis an brahmacharies were from 'by the color of their cloth':-)

I do not think that would be possible as from my example we had three basic colours of saffron at New Talavan.

1. The synthetic dhotis artificial saffron.
2. Clay dyed.
3. Wood dyed. 

Each of these was a different colour and varied according to how much attention was paid by the devotee dying, so there were different shades of those two of the three colours. No variation on the first one. Rather, Varna will designate colour; those working with wood would tend to use the colour from wood and so on. There would be no way that one could distinguish where you were living. That is unless those from different locations made an agreement to having a particular colour designated for their location, as the villagers in the Andes do with each village having a particular pattern on their cloth.
Ys,
Rohita dasa

From: Nistula (das) ACBSP (Sri Pundarik Dham - Bangladesh) Nistula.ACBSP@bbt.se 
Sent: 25 July 1999 01:57
Subject: Re: Plant dyes for fabric

[Text 2503327 from COM]

There would be no way that one could distinguish where you were living. That is unless those from different locations made an agreement to having a particular colour designated for their location, as the villagers in the Andes do with each village having a particular pattern on their cloth.

Yes, I kind of realized this, it was more or less a rather bad pun:-). On the Andes thread: In the hill tracts near here (that extend into Myanmar) there are 14 indigenous tribes, some of them would be very difficult to distinguish from the others if they didn't each have their traditional colored cloth dyed using easily available plant sources. Here, I don't believe there was any formal agreement, simply a tradition developed over many years.

ys, nistula dasa

From: Samba (das) SDG (Mauritius) Samba.SDG@bbt.se 
Sent: 25 July 1999 17:04
Subject: Re: Plant dyes for fabric

[Text 2504366 from COM]

That is unless those from different locations made an agreement to having a particular colour designated for their location, as the villagers in the Andes do with each village having a particular pattern on their cloth.

Interesting. The ancient Scots also had a different tartan pattern for many families or tribes. An educated Scotsman can tell your lineage by the tartan you wear.

It is these kinds of things that make a tradition rich. Vaisnavism was for many thousands of years restricted to India. Now it has spread and is making roots in the west. Hundreds of years from now, the activities we develop towards varnasrama community (if we ever do) will become the fixed traditions of the world vaisnava order, with particular nuances in each
location.

Isn't that a wonderful thought!

Varnasrama dhama ki Jai!

YS




 


 

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